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Reading Room :: Theses 2001

Dan Shan's thesis Simulation Study of Gravity Override for Foam Processes

by
Dan Shan, MSE

University of Texas at Austin, 2001
Supervisor: William R. Rossen

Foam can be placed in the reservoir by continuous injection or surfactant- alternating-gas (SAG) injection to improve sweep efficiency in gas injection enhanced- oil-recovery (EOR) processes. For continuous foam injection, the existence of a low- quality regime does not appear to alter the ability of foam to overcome gravity override. Foams in low-quality regime fit the same correlation for overcoming gravity override previously derived for foams in the high-quality regime. Therefore, overcoming gravity override for continuous foam injection in both regimes requires increasing injection pressure, possibly risking fracturing the formation. In contrast, a constant-injection- pressure SAG process is a better way to control gravity override with an acceptable rise in injection pressure.

Using a numerical simulator with a variety of foam models, we test injection strategies for SAG processes with finite slugs of liquid and gas. Applications of this simulator to 1D SAG process match predictions of fractional-flow methods very well. Under some conditions, constant-rate SAG processes can maintain constant injection pressure in a 1D cylindrical reservoir. Applications of this simulator to 2D SAG processes show that the optimal injection strategy for both liquid and gas is injection of large slugs at constant pressure, just below the fracturing pressure of the formation. This approach both minimizes the time of injection and prevents gravity override. Sufficient surfactant solution and sufficient pressure gradient are two necessary conditions for foam to overcome gravity override. Foam cannot overcome gravity override beyond the front of surfactant bank. Sufficient pressure gradient helps prevent slumping of liquid and override of gas. During liquid injection, gravity draws liquid downwards from the top of reservoir, but, remarkably, during subsequent injection of gas, the resulting pressure gradient tend to push liquid back up to the top of the reservoir and maintain foam there. Significant numerical artifacts appear in simulation results with coarse grids. Therefore, numerical issues are closely monitored in this study.

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